Reliability
Fewer Shutdowns
A shutdown and restart costs product, and burns energy while the unit treats nothing. Most forced shutdowns start as a slow fault nobody saw in time. The platform watches for those faults, warns earlier, and turns warnings into proactive maintenance.
Case studyFrom both case studies on an industrial MDEA unit, submitted for peer review. The fault episodes were identified by the platform itself.
An unplanned stop means lost throughput, off-spec gas and a restart that burns steam. Reliability loss and lost throughput are two of the six consequences the platform prices, so a warning has a value, not just a colour.
Exchanger fouling, reboiler scaling, corrosion and filter plugging are fitted over three days and projected toward the point that would declare the fault. They make up almost half of all fault-hours, and they are the failures you can plan around.
In the plant-validated foaming study, the absorber and stripper pressure drops told the two foaming faults apart 40–75 minutes before the treated-gas analyser moved. The patterns matched three foaming episodes in the plant record.
The Plan tool turns every fault with evidence into one work item, with its trigger and a named piece of equipment. In the case study, 64% of the work was raised before failure, mostly from condition monitoring and recurring faults.
The tools that do it
What we can and cannot claim yet
See the forecast and the maintenance plan built from real plant data.
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